
Table of Contents
Introduction for Tests on Brick
Bricks are commonly used in the construction of various types of Structures. Bricks are one of the basic materials which are commonly used for the construction of walls.
Bricks should be checked and tested on-site before using them for construction purposes. It is very necessary that the bricks should pass all the required criteria given by the Indian Standards.
As a civil engineer, you should know the various tests on bricks that are used to check the quality of bricks. In this article, we will go through the various tests on bricks.
Bricks are artificially constructed with the help of clay. It is very important that bricks should go through various tests to know their suitability for construction work. There are basically two types of tests conducted on the bricks, which are laboratory tests and field Tests.
The Laboratory Tests are those which are carried out in the lab with the help of various instruments and types of machinery. A detailed report is made on the tests which are carried out in the laboratory.
The Tests which are carried out in the lab are the crushing strength test on bricks, water absorption test, porosity test on bricks, efflorescence test on bricks, and the dimensional stability test.
Field Tests also play an important role which is very helpful in checking the brick’s quality present on the site. The one best part of the field test on the bricks is that it gives faster results.
Tests on Brick
Here, two different parts divided the brick test. One part is a lab test on bricks, and the second part considers a field test on bricks.
- Laboratory Tests on Brick.
- Water Absorption Test on Brick.
- Crushing Strength Test on Brick.
- Efflorescence Test on Brick.
- Dimensional Stability Test on Brick.
- Field Tests on Brick.
- Hardness Test on Brick.
- Soundness Test on Brick.
- Impact Test on Brick.
- Shape and size Test on Brick.
- Structure Test on Brick.
All types of tests on a brick in full detail and specification are as follows.
1. Laboratory Tests on Brick.
Inside lab test on brick, various types of test on bricks like Water absorption test, crushing strength test, efflorescence test, and dimensional stability test.
1.1. Water Absorption Test on Brick.
The water absorption test on bricks is the measure of the quantity of water that is absorbed by the bricks when it is immersed in water. In the water absorption test, the brick is weighed at room temperature when bricks are completely dry.
Let its weight be W. The bricks are soaked in water for 24 hours at room temperature and then weighed. Let its Weight be W1
The percentage of water absorption of bricks = (W1 – W)/ W x 100
As per Indian standards, the amount of water that is absorbed by the bricks should not be more than 20% of their Dry weight.
As per IS: 1077 and 1237, the water absorption for various grades of bricks is as follows.
Class 1 Brick: The water absorption for class 1 brick should not be more than 20% of its Dry weight.
Class 2 Brick: The water absorption for class 2 brick should not be greater than 22% of its Dry weight.
Class 3 Brick: The water absorption for class 3 brick should not be more than 25% of its Dry weight.
1.2. Crushing Strength Test on Brick.
The crushing strength of brick is determined by using a compression testing machine in the laboratory. The bricks are pressed under the compression testing machine till It Breaks or is just on the point of crushing.
All the values of the readings at the point of crushing or note down indicate the crushing strength of the bricks. The minimum compressive strength of brick is 5 N/mm2.
The grade A brick for the 1st class brief has a crushing strength value ranging between 7 to 14 N/mm2.
1.3. Efflorescence Test on Brick.
In the Efflorescence test, the presence of soluble salts is determined. It is very necessary to identify the soluble salts present in the bricks because they will cause efflorescence on the surface of the bricks.
In this test, the brick is soaked or immersed in water for 24 hours and then taken out and allowed to dry completely. After the bricks are completely dry, the proper observation of the bricks is done.
If there is no grey or white deposit present on the surface of the bricks, then it indicates the absence of soluble salts. If there is any white deposit present on the surface of the brick, then there will be efflorescence, and it is necessary that the brick should be treated before being used in construction.
There are various results are analyzed, and the bricks are classified as follows according to the area of bricks affected by efflorescence. When 10% of the exposed area of the bricks is covered with a thin deposit of salt, then the difference is Slight.
When there is a heavy deposit of salt that covers up to 50% of the area of the brick surface, then the Efflorescence will be moderate. When the exposed surface of the brick is more than 50% affected by the heavy deposit of salt, then the bricks are in the Heavy Efflorescence condition.
If there is a heavy deposit of salt present on the surface of the brick, or there is flaking of the exposed surface, then the bricks are in the Serious Efflorescence condition.
1.4. Dimensional Stability Test on Brick.
In the dimensional stability test, the bricks are wetted, and there is a change in volume and linear dimension. The resistance to change of volume is called Dimensional.
The bricks are saturated with water, indicating 0.02% linear expansion, which is normal. The bricks which undergo more linear expansion are not good for construction work, and it indicates that they are burnt. Bricks should also show dimensional stability when they are heated.
2. Field Tests on Brick.
Field Tests are also one of the most important which are carried out on-site during the construction. The Field test is very helpful in determining the quality of bricks on the site.
2.1. Hardness Test on Brick.
The hardness test of bricks is used to determine the resistance of bricks to abrasion in the hardness test of the bricks or scratches made on the exposed surface of the brick by a fingernail.
After making scratches on the surface of the bricks, if there is any impression left on the brick, then the brick is not sufficiently hard to wear. There should not be any impression left on the brick after scratching it with nails.
2.2. Soundness Test on Brick.
The soundness test is also one of the most important tests, which are commonly used to check the quality of the bricks on the construction site. The soundness test is one of the simple and easy tests which anyone can do on the site.
In the soundness test, the two bricks are struck with each other. The brick should not break while it was struck with each other, but it should you a metallic ringing sound. The metallic ringing sound of the bricks indicates the good quality of the bricks.
2.3. Impact Test on Brick.
In the impact test of the bricks, the brick is allowed to drop flat from a height of 1 meter on the ground. After dropping the brick on the ground, it should not break your crush into pieces.
If the brick gets cracked or crushed into pieces, then it indicates the best quality of the brick.
2.4. Shape and Size Test on Brick.
The shape and size of the brick should be uniform and standard size. The shape of the standard brick should be rectangular. The bricks should have a uniform color, and their edges should be straight.
Check whether the bricks should be well burnt. The bricks should have a copper color or reddish color, and they should be free from cracks and should have sharp edges. All the above characteristics show that the brick is of good quality.
2.5. Structure Tests of Brick.
The structure of the brick should be compact, homogeneous, and free from holes and lumps. The bricks should not be broken. It is necessary that you should observe the overall structure of the bricks so that you can understand the condition and the quality the bricks.
Water Absorption Test on Brick
Water absorption tests on bricks are conducted to determine the durability property of bricks, such as degree of burning, quality, and behavior of bricks in weathering. A brick with water absorption of less than 7% provides better resistance to damage by freezing.
Crushing Strength Test on brick
The common burnt clay shall be classified on the basis of average compressive strength as given in the table.
Efflorescence Test on Brick
This test consists of partially immersing brick in distilled water for a period of seven days. At the end of this period, the brick is allowed to dry and examined for efflorescence in comparison with brick that was not immersed.
Hardness Test on Brick
A good brick should resist scratches against sharp things. So, for this test, a sharp tool or fingernail is used to make scratches on the brick. If there is no scratch impression on the brick, then it is said to be hard brick.
Soundness Test on Brick
The soundness test of bricks shows the nature of bricks against sudden impact. In this test, two bricks are chosen randomly and struck with one another. The sound produced should be a clear bell ringing sound, and the brick should not break. Then it is said to be good brick.
Impact Test on Brick
A good quality brick should not break at all. If the bricks are broken, that means their impact value is low, and they should be rejected.
Shape and Size Test on Brick
Standard brick size consists length x breadth x height as 19 cm x 9 cm x 9 cm. To perform this test, select 20 bricks randomly from the brick group and stack them along their length, breadth, and height and compare. So, if all bricks are similar in size, then they are qualified for construction work.
What Is Soundness of Cement Test?
In the soundness test, a specimen of hardened cement paste is boiled for a fixed time so that any tendency to expand is speeded up and can be detected. Soundness means the ability to resist volume expansion.
What Are the Components of Concrete?
Concrete is made up of two components, aggregates and paste. Aggregates are generally classified into two groups, fine and coarse, and occupy about 60 to 80 percent of the volume of concrete. The paste is composed of cement, water, and entrained air and ordinarily constitutes 20 to 40 percent of the total volume.
What Cement to Use for Fence Posts?
Fast-setting concrete is ideal for installing fence posts since it doesn’t need to be mixed in a bucket or a wheelbarrow. Once you’ve finished digging your post holes, add about three to four inches of gravel into the bottom and compact it using a post or a 2×4.
What Is the Difference Between Concrete and Cement?
What is the difference between cement and concrete? Although the terms cement and concrete often are used interchangeably, cement is actually an ingredient of concrete. Concrete is a mixture of aggregates and paste. The aggregates are sand and gravel or crushed stone; the paste is water and portland cement.
What Is the Difference Between Mortar and Concrete?
Basically concrete is stronger and more durable so it can be used for structural projects such as setting posts whereas mortar is used as a bonding agent for bricks, stones, etc. Concrete is a mixture of water, cement, and sand just like mortar.
What Color Is Cement?
Cement essentially consists of four mineral phases: two calcium silicates, a calcium aluminate, and a mixed crystal known as calcium aluminate ferrite (C4AF). While the first three appear as pure white minerals, pureC4AF has a brown color because of its iron content. So theoretically, pure cement would be brown.
Who Invented Cement?
Cement as we know it was first developed by Joseph Aspdin, an enterprising 19th-century British stonemason, who heated a mix of ground limestone and clay in his kitchen stove, then pulverized the concoction into a fine powder. The result was the world’s first hydraulic cement: one that hardens when water is added.
Cement Autoclave Test
The autoclave expansion test (ASTM C 151) is used to provide an index of potential delayed expansion caused by the hydration of CaO and MgO in hydraulic types of cement.
What Are the Main Components of Concrete?
Concrete is made up of two components, aggregates and paste. Aggregates are generally classified into two groups, fine and coarse, and occupy about 60 to 80 percent of the volume of concrete. The paste is composed of cement, water, and entrained air and ordinarily constitutes 20 to 40 percent of the total volume.
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