Table of Contents
What Is Lightweight Concrete?
Lightweight concrete can be defined as a type of concrete that includes an expanding agent in that it increases the volume of the mixture while giving additional qualities such as nailbility and lessened the dead weight. The main specialties of lightweight concrete are its low density and thermal conductivity.
Lightweight Aggregate Concrete:
Lightweight Aggregate Concrete is prepared using lightweight aggregates or low-density materials such as volcanic pumice, clay, slate, shale, scoria, tuff, and pellite.
Concrete is considered to be Lightweight Aggregate Concrete if the density is not more than 2200 kg/m3, compared to standard concrete which is 2300-2400 kg/m3 and a proportion of the aggregate, should have a density of less than 2000 kg/m3.
Properties of Lightweight Concrete:
Properties that are shown by Lightweight Concrete are given below.
- The shape of the aggregates that are used in Lightweight Concrete may have a cubical, rounded, angular, or irregular shape.
- Textures of Lightweight Concrete may range from a very fine pore, very smooth skins to very irregular surfaces with large exposed pores.
- The shape of the particles and the texture of Lightweight Concrete can directly affect the workability, ratio of coarse to fine aggregate, the cement content requirements, and the demand for water in concrete mixtures.
- Compressive strength levels that are commonly required by the construction site for designing of cast-in-place, precast, or prestressed concrete is around 3,000 to 5,000 psi which can be easily obtained with Lightweight Concrete.
- The permeability of light-weight concrete was much lower and was generally equal to or significantly lower than reported by standard weight concrete.
- Aggregates batched with a high degree of saturation can be replaced by standard weight aggregates to provide internal curing in Lightweight Concrete which contains a high volume of cementitious materials.
- The reason is the better hydration of the cement part provided by the moisture found from the slowly released reservoir of water absorbed within the pores of the lightweight aggregates.
- The thermal conductivity of concrete depends largely on its density and moisture content but also on the size and distribution of pores, the chemical composition of solid components, and the internal structure of lightweight concrete.
- Since lightweight concrete is relatively low in density and the moisture content is high due to the pores, the thermal conductivity of this concrete is less than that of conventional concrete.
- When tested in accordance with ASTM E 119 procedures, structural lightweight concrete slabs, walls, and beams have shown a greater fire tolerance period than members of equal size made of concrete containing standard aggregates.
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Uses of Lightweight Aggregate Concrete:
The following are the Uses of Lightweight Aggregate Concrete.
- Lightweight Aggregate Concrete are used as screeds and reinforcement for general purposes especially when screeds or similar thickening and the weight to the floor, roof, and other structural members of the building.
- Lightweight Aggregate Concrete is used as Screeds and walls where the timber has to be attached by nailing.
- Lightweight Aggregate Concrete is used as casting structural steel to protect against fire and corrosion or as a covering for construction purposes.
- Lightweight Aggregate Concrete is used as heat insulation on the roof.
- Lightweight Aggregate Concrete is used for insulating the water pipes.
- Lightweight Aggregate Concrete is used for the construction of partition walls and panel walls in frame structures.
- Lightweight Aggregate Concrete is used for brick fixing to get nails from joinery, especially in the construction of a home or domestic type construction.
- Lightweight Aggregate Concrete is used as typical wall insulation.
- Lightweight Aggregate Concrete is used for surface rendered for exterior walls of small houses.
- Lightweight Aggregate Concrete is also being used for reinforced concrete.
Advantages of Lightweight Concrete:
The following are the Advantages of Lightweight Concrete.
- Lightweight Concrete reduces the dead loads resulting in savings in foundations and reinforcement.
- Lightweight Concrete improves the thermal properties of a building.
- Lightweight Concrete improves the fire resistance of a building.
- Lightweight Concrete saves transportation and managing of precast units on site.
- Lightweight Concrete reduces the formwork and propping.
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Disadvantages of Lightweight Concrete:
The only disadvantage of Lightweight Concrete is that the depth of carbonation that is, the depth at which corrosion can occur within the right conditions is almost twice that of conventional concrete.
Therefore, special care will need to be taken to provide adequate coverage to the reinforcement of the lightweight structures to grant protection against corrosion.
Lightweight Concrete Vs Conventional Concrete:
The following are the difference between Lightweight Concrete and Conventional Concrete.
- The weight of Lightweight Concrete is 20 to 115 pounds per cubic foot whereas the weight of Conventional Concrete is 130 to 150 pounds per cubic foot.
- The compressive strength of Lightweight Concrete is 7000 psi whereas the compressive strength of Conventional Concrete is 8000 psi.
- The modulus of Elasticity for Lightweight Concrete is 65000 psi for the ultra lightweight concrete, 3 million psi for the medium-lightweight concrete, where as the modulus of Elasticity is 2 to 6 million psi for the Conventional Concrete.
- The shrinkage of the aggregates of light weight concrete are, Perilite 0.1 to 0.2 %, Vermiculite 0.1 to 0.7 %, Slag 0.04 to 0.06 %, Slate and Clay 0.02 to 0.08 %, where as the shrinkage of the aggregates of conventional Concrete is around 0.04 to 0.08 %.
- The thermal conductivity of the aggregates of lightweight concrete is Perlite 0.1 to 0.2 %, Vermiculite 0.1 to 0.7 %, Slag 0.04 to 0.06 %, Slate and Clay 0.02 to 0.08 % BTU per hour per square foot per degree F, per inch, whereas the thermal conductivity of the aggregates of conventional Concrete is sand and gravel ranges from 8 to 12 %.
- The fire resistance for lightweight Concrete is a 4-hour rating for 4.5-inch slabs with lightweight concrete, whereas the fire resistance is a 3-hour rating for 6-inch slabs made of trap rock, crushed limestone, and gravel aggregates used in conventional Concrete.